Unwrap Success
--%
target ≥ 98%
Cycle Time
0.0s
target ≤ 12 s
Throughput
0/30m
target 360
Damaged / Shift
0u
limit < 10
OEE
--%
composite
Cycle time vs. 12 s limit, live from Firebase
AI Advisor, Gemini decision loop
Start the cell to begin the AI decision loop.
Operation sequence, 6-DOF xArm 6 cell
1
Infeed
Dispenser 2/lane · VFD conveyor
Conv 0% · bars 0
2
Cutting
Pneumatic seal break
Cuts 0
3
Inspection
Smart camera pass/fail
- · 99%
4
Unwrapping
Soft gripper peel-and-release
F/T 0 N
5
Dispatch
Outfeed · residue to bin
Out 0 · bin 0%
Robot & gripper
Robot state
idle
Gripper force
0 N
Force-torque
0 N
Error code
0
Quality & environment
Ambient temp
27°C
Rejected (vision)
0
Error rate
0.0%
Conveyor setpoint
60%
Five pillars of SCADA 4.0, output generated by Gemini from live Firebase data
1
Alarm Management
The Watchman
Groups repeated alarms and surfaces root cause so the operator only sees what matters.
Live outputNo active alarms.
2
Predictive Maintenance
The Mechanic
Forecasts gripper and cutter service before peel quality or seal-break degrade.
Live outputAwaiting data…
3
Setpoint Optimization
The Optimizer
Tunes conveyor speed against ambient temperature to hold ≥98% success and ≤12 s cycle.
Live outputAwaiting data…
4
Decision Support & HMI
The Coordinator
Turns AI advice into a single SOP instruction for the cell operator.
Current SOPStandby.
5
Anomaly & Security
The Watchman
Baselines cycle time and force-torque to flag obstructions and abnormal access instantly.
Live outputBaseline nominal.
Live integration
This file reads and writes /lety on a Realtime Database and sends the live JSON to Gemini using different prompts. If Gemini is unreachable, a local rule engine fills in so the demo never stalls. The active source is shown on the Overview AI panel.
Active alarms, grouped by root cause (Pillar 1)
| Severity | Source | Message | Count | Last seen |
|---|---|---|---|---|
| No alarms. System nominal. | ||||
Schokoladig · Team 2, Automation of Manufacturing Systems
C
Team member
Carlos Carrillo Rosa Lopes
A01637350
D
Team member
David Alexander Treviño Zertuche
A00839472
M
Team member
Jesús Moisés Zacarías Hernández
A00839768
R
Team member
Rebeca Lara Cortés
A01659574
SMART targets driving the AI
98% unwrap success · cycle ≤ 12 s · 2 bars per cycle · < 10 damaged units per 12-hour shift · error < 2% · 360 units / 30 min · 20% payroll reduction · 1-year ROI · ambient 21–26 °C (28 °C extreme). Master PLC Siemens S7-1200 over Modbus TCP to the UFACTORY xArm 6 slave, behind a SCALANCE XB005 star network.